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The Dirt on Diesel - Transcript

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00:00            Wide – traffic on busy road
                      Medium wide, cars
                      c.u. exhaust pipe
                      Low shot – cars
                      Wide – traffic congestion
                      Walk in – Professor Hawley entering Research Unit
                      Wide – car on test (Chassis Dynamometer)
                      c.u. wheels spinning
                      c.u. brake lights
                      Wide – Dr. Chris Brace approaches car
                      Dr. Brace’s face in car window
                      Technician at computer bank
                      Car on test behind technician
                      Wide – car on test
                      c.u. – robot driving car
                      c.u. – screen showing test                 

Guide Voice: Traffic – the great “necessary evil” of our age. We all want improved personal mobility but we worry about car emissions and the problems of global warming.

Where is our automotive industry going and how are we preparing our cars for an uncertain future?

One solution would seem to be the new generation of diesel engines. At the University of Bath’s Powertrain and Vehicle Research Unit, in the southwest of England, research is being carried out into the production of cleaner, greener and smarter diesel engines to power the next generation of motor vehicles.

Diesel’s reputation as a dirty, messy fuel is a thing of the past. Current diesel engines record just 50% of the emissions that engines produced only 7 years ago – and diesel engines have lower fuel consumption than those driven by petrol. They’re now directly competitive with their petrol driven cousins and, in Europe half of all new cars sold are now diesel-driven vehicles.

00:57 SOT: Prof. Gary Hawley, Professor of Automotive Engineering, Dept. of Mechanical Engineering, University of Bath – “Diesel engines these days are far more refined than they were 5 or 6 years ago to such a point that they've actually become such fuel misers. The miles per gallon that you can actually get from a diesel engine now, while still retaining good power and still retaining good drivability which is what the public wants, have put it in a possition where it can compete with the gas engine on many fronts. They used to be thought of as dirty and smelly and particularly loud but that's not so any more, they're actually very refined complex machines”.

01:38            Tilt down – engine dynamometer
                      Wide – Dr. Kevin Robinson and Prof. Hawley
                      c.u. computer screen
                      Reverse – Dr. Robinson & Prof. Hawley
                      Wide – Dr Robinson and Prof. Hawley
                      Wide – researcher and engine dynamometer
                      c.u. – adjusting thermocouplings
                      c.u. – thermocouplings and engine
                      c.u – “engine out” cable
                      Wide – engine
                      c.u – engine detail
                      Wide – researcher at computer; test area in background
                      Dr. Sam Akehurst and engine
                      Dr Akehurst seen through cabling
                      Wide – test area

Guide Voice: Research at the University is focused on the development of diesel engine technology. Here they are looking at heat flow inside a diesel engine – for every kilowatt of power produced by modern diesel engines some 2 kilowatts are thrown away. With 110 thermocouplings embedded in this engines cylinder walls this research has been described as the engineering equivalent of neurosurgery, tracking the intimate detail of heat flow in the engine and the variation of heat flux in the cylinders. This will improve modelling accuracy which, in turn, will help the design of more efficient engines. 

It’s because of this detailed, practical approach to their research that the Engineering and Physical Sciences Research Council have recently awarded the team a five year project to investigate the future of powertrain systems

02:24            Wide – Dr. Stuart Shales approaching minibus
                      c.u. – opening fuel cap
                      Wide – pouring fuel into tank
                      c.u. fuel spout
                      Wide – canteen and fryer
                      c.u. chips in vegetable oil
                      c.u.- chef
                      Wide – researcher in laboratory
                      c.u. – bio fuel flowing into container
                      Wide – researcher at apparatus
                      c.u. researcher
                      Medium shot – rapeseed oil and biodiesel flowing through pipettes

Guide Voice: At the neighbouring University of the West of England they’re putting some of their diesel research to very practical use.

Their researchers have been experimenting with the production of biodiesel fuel from recovered vegetable oil – in this case, recovered from their own canteen. By removing impurities through filtration and adding methanol and sodium hydroxide they’ve produced a bio-diesel fuel that, they hope, will eventually be used to run the Universities fleet of vehicles.

This is more than a simple exercise in recycling. Bio-fuel may well have a major role to play in the future and research here is equally concerned with processing fuel from plant sources such as rapeseed.

03:04 SOT: Dr. Stuart Shales, Senior Lecturer in Environmental Biotechnology, Faculty of Applied Sciences, University of the West of England - “The problem with recycled oil is there’s only a finite amount in the environment that we can get hold of. We only eat so many chips in our lives! Whereas with pure oil we’ve got extensive agricultural land, some of which is currently in set-aside, which could then be devoted to growing crops for fuels”.

03:26            c.u. – pure oil in beaker
                      Wide – Dr Shales at laboratory desk
                      c.u. – hand on dial
                      c.u. oil being magnetically stirred
                      wide, Dr Shales adding glycerine to vegetable oil
                      c.u. glycerine pouring
                      c.u. glycerine and oil mixing
                      c.u. Dr Shales
                      c.u. Mixture seperating

Guide Voice: The oil will burn in a similar way to fossil fuels and contains similar amounts of energy, but the thickness of untreated oils would normally cause damage in diesel engines. By chemically breaking down the triglycerides into glycerol and fatty acid esters, the viscosity is greatly reduced while retaining the energy content.

So, is biodiesel a fuel for the future?

03:48 SOT: Dr. Shales -It’s going to help to solve our fuel problems and there’s a very important aspect of this and that’s called “peak oil”. In the next few years world production of crude oil is going to peak and then it’s going to start dropping, at the same time we’re going to have increased demand from countries such as India and China and that’s going to create a great pressure on us – bio-fuels will be part of the answer”.

04:13            Wide – shot of recycled oil, vegetable oil and biodiesel
                      Wide – diesel engine on test

Guide Voice: Biodiesel may well be part of the answer to the future of our fuels. What is beyond doubt is the value that University research brings to the future of the automotive industry.

04:24  SOT: Prof. Hawley – “Industry is constrained by having to get products to market as quick as possible, to meet customer perception and also to be in line with their competitors. now some of the products that get to market are probably not as refined as they would like but they haven't got the time to take them offline to work in a focused research area in order to make the improvements that feedback into product development and that's where we come in because that is what we do”.

04:55            End of cut

This material is available for use without restriction for up to 28 days after the feed date, Tuesday 26 July 2005. For use beyond this period, please contact Research-TV on 44 (0) 20 7004 7130.

Page contact: Shuehyen Wong Last revised: Tue 26 Jul 2005
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